
Weathering steel, often called “Corten steel”, is a type of steel alloy designed to form a stable, protective rust-like layer (patina) when exposed to the elements, eliminating the need for painting or protective coatings.
Here’s a more detailed explanation:
• What it is:
Weathering steel is a family of low-carbon steels with added alloying elements (like copper, nickel, and chromium) that enhance its strength and corrosion resistance.
• How it works:
When exposed to the atmosphere, weathering steel develops a rust-like patina layer that acts as a barrier, preventing further corrosion.
• Why it’s used:
Its natural rust-like appearance and self-protecting nature make it ideal for outdoor applications like bridges, buildings, and sculptures, where durability and minimal maintenance are crucial.
• Key Characteristics:
• Corrosion Resistance: Weathering steel is significantly more resistant to atmospheric corrosion than ordinary steel.
• Low Maintenance: The protective patina layer reduces the need for painting or coating, saving time and money.
• Aesthetic Appeal: The rust-like patina gives weathering steel a distinctive and natural look.
• Self-Healing: The patina layer can self-heal if scratched or damaged, further enhancing its durability.
• Common Grades:
Some grades of weathering steel, such as COR-TEN A or COR-TEN B, are proprietary in nature, similar to ASTM classifications A 242 and A 588.

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|
Pipe Size* |
O.D.
(in.) |
Schedule (10, 40, 80)
Wall Thickness (in.)** |
|||||
|---|---|---|---|---|---|---|---|
| Sch.10 | Sch.40 | Sch.80 | |||||
| Wall (in) | I.D. (in) | Wall (in) | I.D. (in) | Wall (in) | I.D. (in) | ||
| 1/8" | 0.41 od | 0.049 in | 0.312 id | 0.07 in | 0.269 id | ||
|
Weight (lbs/ft.) |
Steel | 0.183 lbs/ft | 0.247 lbs/ft | ||||
| Stainless | |||||||
| Aluminum | |||||||
| 1/4" | 0.54 od | 0.065 in | 0.410 id | 0.090 in | 0.364 id | 0.119 in | 0.302 id |
|
Weight (lbs/ft.) |
Steel | 0.333 lbs/ft | 0.429 lbs/ft | 0.535 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.147 lbs/ft | ||||||
| 3/8" | 0.675 od | 0.065 in | 0.545 id | 0.091 in | 0.493 id | 0.126 in | 0.423 id |
|
Weight (lbs/ft.) |
Steel | 0.420 lbs/ft | 0.570 lbs/ft | 0.740 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.196 lbs/ft | ||||||
| 1/2" | 0.840 od | 0.083 in | 0.674 id | 0.109 in | 0.622 id | 0.147 in | 0.546 id |
|
Weight (lbs/ft.) |
Steel | 0.670 lbs/ft | 0.850 lbs/ft | 1.090 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.294 lbs/ft | 0.384 lbs/ft | |||||
| 3/4" | 1.050 od | 0.083 in | 0.884 id | 0.113 in | 0.824 id | 0.154 in | 0.742 id |
|
Weight (lbs/ft.) |
Steel | 0.86 lbs/ft | 1.13 lbs/ft | 1.48 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.391 | 0.520 | |||||
| 1" | 1.315 od | 0.109 in | 1.097 id | 0.133 in | 1.049 id | 0.179 in | 0.957 id |
|
Weight (lbs/ft.) |
Steel | 1.41 lbs/ft | 1.68 lbs/ft | 2.17 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.481 lbs/ft | 0.581 lbs/ft | 0.781 lbs/ft | ||||
| 1-1/4" | 1.66 od | 0.109 in | 1.442 id | 0.140 in | 1.380 id | 0.191 in | 1.278 id |
|
Weight (lbs/ft.) |
Steel | 1.81 lbs/ft | 2.27 lbs/ft | 3.00 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.618 lbs/ft | 0.785 lbs/ft | 1.040 lbs/ft | ||||
| 1-1/2" | 1.90 od | 0.109 in | 1.682 id | 0.145 in | 1.610 id | 0.200 in | 1.500 id |
|
Weight (lbs/ft.) |
Steel | 2.09 lbs/ft | 2.72 lbs/ft | 3.63 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.714 lbs/ft | 0.939 lbs/ft | 1.260 lbs/ft | ||||
| 2" | 2.375 od | 0.109 in | 2.157 id | 0.154 in | 2.067 id | 0.218 in | 1.939 id |
|
Weight (lbs/ft.) |
Steel | 2.64 lbs/ft | 3.66 lbs/ft | 5.03 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 0.903 lbs/ft | 1.260 lbs/ft | 1.740 lbs/ft | ||||
| 2-1/2" | 2.875 od | 0.120 in | 2.635 id | 0.203 in | 2.469 id | 0.276 in | 2.323 id |
|
Weight (lbs/ft.) |
Steel | 3.53 lbs/ft | 5.80 lbs/ft | 7.67 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 1.209 lbs/ft | 2.000 lbs/ft | |||||
| 3" | 3.50 od | 0.120 in | 3.26 id | 0.216 in | 3.068 id | 0.30 in | 2.90 id |
|
Weight (lbs/ft.) |
Steel | 4.34 lbs/ft | 7.58 lbs/ft | 10.26 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 1.483 lbs/ft | 2.620 lbs/ft | 3.55 lbs/ft | ||||
| 3-1/2" | 4.00 od | 0.120 in | 3.76 id | 0.226 in | 3.550 id | 0.318 in | 3.360 id |
|
Weight (lbs/ft.) |
Steel | 4.98 lbs/ft | 9.12 lbs/ft | 12.52 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 3.150 lbs/ft | 4.33 lbs/ft | |||||
| 4" | 4.50 od | 0.120 in | 4.26 id | 0.237 in | 4.026 id | 0.337 in | 3.826 id |
|
Weight (lbs/ft.) |
Steel | 5.62 lbs/ft | 10.80 lbs/ft | 15.00 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 1.922 lbs/ft | 3.730 lbs/ft | 5.180 lbs/ft | ||||
| 5" | 5.563 od | 0.134 in | 5.295 id | 0.258 in | 5.047 id | 0.375 in | 4.813 id |
|
Weight (lbs/ft.) |
Steel | 7.78 lbs/ft | 14.63 lbs/ft | 20.80 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 2.660 lbs/ft | 5.050 lbs/ft | 7.190 lbs/ft | ||||
| 6" | 6.625 od | 0.134 in | 6.357 id | 0.280 in | 6.065 id | 0.432 in | 5.761 id |
|
Weight (lbs/ft.) |
Steel | 9.30 lbs/ft | 18.99 lbs/ft | 28.60 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 3.181 lbs/ft | 6.560 lbs/ft | 9.880 lbs/ft | ||||
| 8" | 8.625 od | 0.148 in | 8.329 id | 0.322 in | 7.981 id | 0.500 in | 7.625 id |
|
Weight (lbs/ft.) |
Steel | 13.41 lbs/ft | 28.58 lbs/ft | 43.43 lbs/ft | |||
| Stainless | |||||||
| Aluminum | 9.88 lbs/ft | 15.010 lbs/ft | |||||
|
*Nominal sizes apply - Pipe Size is the generic Industry Size Standard for reference only **Tolerances may vary slightly from each manufacturer |
|||||||
| Ga# | Sheet Steel | Galvanized Steel | Stainless Steel | Aluminum | Strip & Tubing | ||||
|---|---|---|---|---|---|---|---|---|---|
|
Ga (in.) |
Wgt (lb/ft2) |
Ga (in.) |
Wgt (lb/ft2) |
Ga (in.) |
Wgt (lb/ft2) |
Ga (in.) |
Wgt (lb/ft2) |
Ga (in.) |
|
| 38 | 0.0060 | 0.0062 | 0.0040 | ||||||
| 37 | 0.0064 | 0.0066 | 0.0045 | ||||||
| 36 | 0.0067 | 0.0070 | 0.0050 | 0.004 | |||||
| 35 | 0.0075 | 0.0078 | 0.0056 | 0.005 | |||||
| 34 | 0.0082 | 0.0086 | 0.0063 | 0.007 | |||||
| 33 | 0.0090 | 0.0094 | 0.0071 | 0.008 | |||||
| 32 | 0.0097 | 0.0102 | 0.0080 | 0.009 | |||||
| 31 | 0.0105 | 0.0109 | 0.0089 | 0.010 | |||||
| 30 | 0.0120 | 0.500 | 0.016 | 0.656 | 0.0125 | 0.0100 | 0.141 | 0.012 | |
| 29 | 0.0135 | 0.563 | 0.017 | 0.719 | 0.0141 | 0.0113 | 0.160 | 0.013 | |
| 28 | 0.0149 | 0.625 | 0.019 | 0.781 | 0.0156 | 0.0126 | 0.178 | 0.014 | |
| 27 | 0.0164 | 0.688 | 0.020 | 0.844 | 0.0172 | 0.0142 | 0.200 | 0.016 | |
| 26 | 0.0179 | 0.750 | 0.022 | 0.906 | 0.0187 | 0.756 | 0.0159 | 0.224 | 0.018 |
| 25 | 0.0209 | 0.875 | 0.025 | 1.031 | 0.0219 | 0.0179 | 0.253 | 0.020 | |
| 24 | 0.0239 | 1.000 | 0.028 | 1.156 | 0.0250 | 1.008 | 0.0201 | 0.284 | 0.022 |
| 23 | 0.0269 | 1.125 | 0.031 | 1.281 | 0.0281 | 0.0226 | 0.319 | 0.025 | |
| 22 | 0.0299 | 1.250 | 0.034 | 1.406 | 0.0312 | 1.26 | 0.0253 | 0.357 | 0.028 |
| 21 | 0.0329 | 1.375 | 0.037 | 1.531 | 0.0344 | 0.0285 | 0.402 | 0.032 | |
| 20 | 0.0359 | 1.500 | 0.040 | 1.656 | 0.0375 | 1.512 | 0.0320 | 0.452 | 0.035 |
| 19 | 0.0418 | 1.750 | 0.046 | 1.906 | 0.0437 | 0.0359 | 0.507 | 0.042 | |
| 18 | 0.0478 | 2.000 | 0.052 | 2.156 | 0.0500 | 2.016 | 0.0403 | 0.569 | 0.049 |
| 17 | 0.0538 | 2.250 | 0.058 | 2.406 | 0.0562 | 0.0453 | 0.639 | 0.058 | |
| 16 | 0.0598 | 2.500 | 0.064 | 2.656 | 0.0625 | 2.52 | 0.0508 | 0.717 | 0.065 |
| 15 | 0.0673 | 2.813 | 0.071 | 2.969 | 0.0703 | 0.0571 | 0.806 | 0.072 | |
| 14 | 0.0747 | 3.125 | 0.079 | 3.281 | 0.0781 | 3.15 | 0.0641 | 0.905 | 0.083 |
| 13 | 0.0897 | 3.750 | 0.093 | 3.906 | 0.0937 | 0.0720 | 1.016 | 0.095 | |
| 12 | 0.1046 | 4.375 | 0.108 | 4.531 | 0.1094 | 4.41 | 0.0808 | 1.140 | 0.109 |
| 11 | 0.1196 | 5.000 | 0.123 | 5.156 | 0.1250 | 5.04 | 0.0907 | 1.280 | 0.120 |
| 10 | 0.1345 | 5.625 | 0.138 | 5.781 | 0.1406 | 5.67 | 0.1019 | 1.438 | 0.134 |
| 9 | 0.1495 | 6.250 | 0.153 | 6.406 | 0.1562 | 0.1144 | 1.614 | 0.148 | |
| 8 | 0.1644 | 6.875 | 0.168 | 7.031 | 0.1719 | 6.93 | 0.1285 | 1.813 | 0.165 |
| 7 | 0.1793 | 7.500 | 0.1875 | 7.871 | 0.1443 | 2.036 | 0.180 | ||
| 6 | 0.1943 | 8.125 | 0.2031 | 0.1620 | 2.286 | 0.203 | |||
| 5 | 0.2092 | 8.750 | 0.2187 | 0.1819 | 0.220 | ||||
| 4 | 0.2242 | 9.375 | 0.2344 | 0.2043 | 0.238 | ||||
| 3 | 0.2391 | 10.00 | 0.2500 | 0.2294 | 0.259 | ||||
| 2 | 0.2656 | 0.2576 | 0.284 | ||||||
| 1 | 0.2812 | 0.2893 | 0.300 | ||||||